Polyurethane moulded foam without inserts

Foamflex Europe core business is producing top range high resilient (HR) polyurethane (PU) moulded foam. Thanks to the characteristics of its cell structure, our cold cure foam is extremely resilient and hard wearing, excellent for use as filling material for all kinds of seating furniture. It rules out indentation, and throughout the years, its initial seating comfort is guaranteed to remain intact.

A range of applications

Our high tech machine park can produce limited series from 20 pieces, up to batches of 500 pieces or more. The foam volume can vary between 150 grams to 35 kg per sheet or cushion. Depending on the shape of the end product, specific moulds or templates are used. Since we aim to be fully flexible towards volume, production quantity and mould shape, our PU foam can be used for plenty of applications:

  • Seating furniture: from chairs and one-seaters to complete sofas
  • Office chairs
  • Coach seats
  • Truck seats
  • Theatre and stand seats
  • Medical (examination) chairs (stools, dentist chairs, examination tables, supports, recliners)
  • Project furniture
  • Insulation

A high tech production process

Our manufacturing process is Polyol / MDI based, guaranteeing you PU foam of very high quality, which offers resilience and true seating comfort at the same time. Foamflex Europe runs several production lines and machines, grouped by complexity level, volume and dimensions of the respective production range. We continuously look for new innovations in foam technology, so that we can offer you even more seating comfort and fire retardant qualities. Currently, CMHR foams (CRIB 5 and Californian TB117) already belong to our product range.

Proven quality

Throughout time, our products have proven their durability. Not only our satisfied clients can testify, but also the recognition we so far received from external auditors underpins our high quality standards. All chemical formulas of our PU cold cure foam comply with the toughest fire regulations, such as:

  • FMVSS 302
  • 95/28/EC
  • CRIB 5
  • CALIFORNIAN TB117
  • NF 16-101 (M4)
  • NEN 1021

Questions about PU foam without inserts?

Do you have questions or do you want more information about our certificates and technical details of our foam products? Please do not hesitate to contact us by phone on +32 (0)56 52 16 50 or e-mail via sales@foamflex-europe.be or by using the form below.